Tip – the 54º angles at the center will not change. I tried to find information on the web on how to make one and did not find anything at the time so I sat down and worked out how to do it. Inside a Pentagram is a Pentagon . (Like cutting boards are made) This helps to prevent warping of the finished piece. The instructions below will create a finished star that is 15¾-in. Enjoy! You may think it has something to do with witchcraft, but in fact it is more famous as a magical symbol and is also a holy symbol in many religions. Or by drawing lines from corner to … Bring the fence in toward the blade until the jig just starts to have some friction when slid forward and back. Now these years later, I have made hundreds and hundreds of stars in sizes ranging from 12" to 48". These stars are constructed with 10 separate pieces of wood, all cut to the same shape. Use the angles display to choose whether to show or hide angles; In all the modes individual angles can be shown or hidden for example click the angle (a). Repeat with scrap until both pieces cut from a 14 1/2" piece match. Most important thing When you make the second cuts, align the fence and make the cut so it passes thru the point shown in the drawing. Study the drawing and determine where to place the shim. Join all of the star’s vertices to draw the enclosing pentagon of the star. How many points in a star fit in a circle or two? ... ∴ ∠4 = 75° [Alternate interior angles] Question 91. (See some of the pictures of 12" and 24" beveled stars made on the same jig, same process... different stop block positions in the setup and different cut lines). If we know the ratios of h, b, and c we can simplify the formulas. Set it aside and repeat until all five boards are cut and you have 10 matching pieces. I love to see the pics! very helpful! This is not that critical a dimension.... either will do just fine. Question (not critical but it does have to be away from the edge of the angled part of the jig somewhat. If you use scissors you will not like the wavy cuts you get, and as a template it will be less than satisfying. Tilt the blade approx. Apply a thin layer of glue to the edges being joined... clamp the first petal down with an automax clamp place the next petal in posision and align and clamp it down with the other clamp ... drive in a Kreg screw, pick up and rotate clockwise... repeat until the star is assembled.Note: This jig will work on flat stars but not with beveled. It's a starting point only. With the table saw not running... set the blade angle to 90 degrees vertical and raise the blade up some... place the jig (as shown in the drawing) between the blade and the fence. It all depends on how accurately the jig was cut in the first place. One question I have is when making a 24” beveled star, what settings and screw size do you use for the Kreg jig? In this case I found that even though I have these tools... they are not really needed to make these stars. Share it with us! I create another sector of the circle with the angle of 120°. If you make a larger star with any size lumber than the chart nets above, you will have a star shaped hole in the center. 18 Degree Angle Cutting Jig or sled (you will make this), 20" x 16" x 1/2 inch plywood (this will be cut to construct the jig), 1 - 8 foot 1x4 or 2x4 (I like Pine or Spruce) but.... your pick... (This will be used to make the star), Wood glue (I recommend Tightbond 2, or 3 if you are going to hang it outdoors), Wood stain (your choice)Paint (your choice), Router and T-Slot bit (if you want to cut T-Slots in the back to hang the stars on). Now the angles might be all different from each other; the situation is much more complicated. To get the perfect star shape, I googled it. (see drawing), First.... All center star cuts are done before glue-up of the 10 pieces into the five "petals". Repeat.... until all petals are cut. Run a bead of glue down the "cut edges" (see drawing) and spread it into a thin layer on each pair. (see drawing). In this illustration we are starting with a board that measures 20" x 5 1/2" x 3/4", a typical 1x6. The GiMP graphics editor is free to download, and it can easily be used to create angled lines as described in the tutorial. So my super talented friend Jaime from That’s My Letter ran into a little problem the other day. I looked at the Miterset and found it interesting. Then I worked out the maths (still asleep!) 4. Try cutting off only a little at a time on all the pieces and test fitting until you are happy with the results. When you build things a lot, you tend to take for granted the things you have picked up over the years. If you are going to use Kreg screws... drill the holes for them now. Question 60. This Instructable is one of those things for me -- which is how to make a symmetrical 5-pointed star. 9. Answer Great write up on the instructions! Even then it might be worth it to beg, borrow or steal the 65 bucks. on Step 17. (Not shown in the photos are the 3, #20 biscuit joints I used to assemble each petal and the drilling of two Kreg screws holes per petal.). This in and of itself is not perfect either but I have made hundreds of stars using this method with no problems. We build a musical instrument called a Kalimba or Thumb Piano and Wooden Barn Stars, Barn Quilts and old Rustic Signs. wide. Raise the blade on the table saw all the way up... Set the fence at 1/4" from the blade. (NOTE: I built a small table with a piece of 1/2" plywood and some blocks at each end as a clamping table) see drawing. Share it with us! Do I have to make a different jig for all different sizes?thanks for your help , Henry, Question (Note: Do not move the fence from the original position when you made the cuts... just recut the petals using the desired shims). ), Move the fence out from the blade, place the petal in the jig and line up the jig with the fence positioned so that the blade will cut the part. Since we're making one point different, we chose to make four of the points 70 degrees and the last one 80 degrees. Once you have mastered the ability to make these angles, you can also move onto making larger stars. Set your first piece in the jig and adjust your fence so that the blade will … The center line you drew is step 1 is your zero-degree mark. The Math... (base measurement times (tan18) = height measurement) ( 20" times 0.32491969 = 6.498) Therefore... we get 20" by 6.5" --- 40" by 13" would also net you an 18 degree angle. A five pointed star is a common symbol on flags and in religion. If you are making a lot of beveled stars.... see the next step for instructions on making a glue-up jig. Thanks. Send pics!Best RegardsDuncan, Reply Amisha makes a star with the help of line segments a, b, d, e and f, in which a || d, b || e and c || f. Chhaya marks an angle as 120° as shown in figure, and asks Amisha to find the … You can distress the star and stain or paint it whatever colors you like. May 7, 2015 at 1:50 pm I came up with an alternate solution. About: I make things so you can make things. to make bigger stars you must start with wider wood as well as longer first cuts (see step 17) The differant size stars will require you to set the stop pin into a different point on the jig and adjust the fence to allow you to make the ten pieces you need to build the star. Wipe off glue squeeze out and lay them down on your work surface to set. on Step 4. Out of stuff. I drill the pocket holes in the center of the join with the creg screw set for 1" thick and I use 1.25" rough kreg screws for soft wood and fine kregs for hardwoods. Do the same to all 5 petals... You will end up with a beveled star when you put it together. A lot of the work gets done with the blade to fence distance settings. Draw a five-pointed star and and turn your paper 45 degrees, and then draw a four-pointed star. Make HER Your Porn Star. Another way to accomplish a center star cutout is to place the pieces on the table saw as shown. The job of the jig is to hold the board at the 18 deg angle so yo can cut it from a corner of the board to 18 deg. (as shown in the drawing) This step helps ensure proper alignment when gluing up pieces and removes the sharp points of the star. Using a protractor, mark a line from the top left … Problem Answer: The sum of the interior angles of the vertices of a five pointed is 180° . Your star looks great! In practice.... this is done by cutting the boards longer than needed, starting and ending your cuts as shown above. You can make a pentagram by first drawing a pentagon, then extending the edges. Question 59. I use the same Jig to make 12" stars all the wall up to 4 ft stars. It's Important to be as precise with these steps as you possibly can but don't worry if it's not perfect! I was honored that she turned to me for help and, with a little CAD, was able to quickly determine the angles that she needed. Place all the pieces on a flat surface and test fit them. In fact, this simple figure is quite amazing. 7. Notice when the value is hidden the angle value next to the angle arc is replaced by … Do not use pin nails if you intend on beveling the star at a later stage of building unless you position them so the saw will not cut into them when you cut the bevels. wide. Be sure the top (long edges) of the parts are precisely aligned! Pull the jig toward yourself so you can position the board you are cutting against the stop pin and along the angled edge of the jig. Here are some pictures I took this week of my setup as I was cutting 48 inch barn stars. (as shown in the drawing). Stained Glass Modular Knitting - Simple Hat. After the 5 "petals" (I call them that) are set up... We will make the second cuts on the pieces. 2 years ago, I start with a 6.5" length for a 12" star. I'm hooked! (see drawing) This works on solid stars but not for center cutout stars. Which is correct? The intent, when I wrote this instructable was to put this project in reach of folks who might not have access to those tools. So, I went to buy a bigger saw and all of the 10" table saws were still short of the 3 1/2" that I'll need at 15 degrees. Lock the fence. (again.... see the drawing), Participated in the Homemade Gifts Contest 2015, Participated in the Before and After Contest 2016, Participated in the Full Spectrum Laser Contest 2016. When you glue up the two pieces and have five petals... you need to do the same thing as above... find the best position on the jig and fence distance to make the second cuts to the petals. Question, why not just make a right angle out of wood and just use that. I have found the Kreg automaxx 6" clamps invaluable for this operation. You will end up with five petals that look like the drawing. Similarly, angle COB = DOC = EOD = AOE =144 degrees. Hey Dunk, Love the instructions and made my first star today. We'll be making a three-dimensional star that has a straight ridge, running from the center of the star to the tips of each point. Mark and cut off a 36 degree wedge from the end of each 2x4. on Step 13, I would like to make stars of different size than the one described on your sight,(made from an eight foot 2”x4”). Because miter gauges are notoriously inaccurate and you can often end up with a small mountain of 88.9° angles right from the start I'd suggest investing $65 in a miterset, miterset.com for setting your angles right the first time. One option is to print one from on-line.https://www.google.com/search?q=protractor&tbm=isch&tbo=u&source=univ&sa=X&ved=0ahUKEwjnybz3zLvNAhXHiSwKHWBKDWIQsAQIIw&biw=1920&bih=993Another option is to use your compass to draw the points of the star independent of each other and then connect them -- an obviously-complicated process. 4. While you're at it a $20 Wixey angle set for your blade can't hurt either.. Make the cut..... (Remember to hold the jig firmly against the fence as you make the cuts). (I use a miter saw for this step). Hi, I am looking for a formula that will give me a layout for a 3 dimensional 5 pointed star. Keep re-cutting all the pieces using different shim thickness until you find your stars fit together with no gaps. :-), 6 years ago I'm using a 2x4 to do the bevel, but my table saw is a 8 1/2" and at 15 degrees it won't bevel through the board. Set the fence to around 3/4" from the blade. A circle has 360 degrees. 5 iterations will make up a Star perfectly. The central point and the vertical line are our references for the measurements. To get a bulkier star, use 2x4 boards. Solution: False. Question A golden … I still like to use Kreg screws (for insurance) but I wait until the glue sets up and then drive in the Kreg screws. The angle of this ridge can be anything you like, but I've found that a 30 degree angle looks great and gives the star a good amount of depth. Make sure you completely cut away each piece with each pass or you WILL get kickback!!! This is the point where the leftover strip of 1/2" plywood can come in handy to help support the cut off piece on the left side of the jig when making your cuts. The largest I have ever made is on a 4.5" radius for a Captain America shield, but you can go as big or small as you need. Lock the fence down. We have that the exterior pentagon has 5 angles, which sum up to 540 degrees, and it includes the 5 angles we want plus additional stuff. Work your shim thickness up in little steps. Place a stop dowel in and use the fence on the table saw to position for the cut. 10. I decided to make the individual “legs”, or chords of the star 12” in length for simplicity’s sake. Also do you use the same jig? the equals button make all the angles equal. Step 3: Make a Jig for Cutting the Angles:. Raise the blade high enough to cut the board thru when the cut is made. Qty. 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