I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. This is a great way to upcycle old memory foam and use it for a new pillow. It does straight lines and curves with ease. Cut open the seam of the fabric covering. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. Lots of idea's. Brilliant! In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. This foam is also used as the lining for football helmets and in automotive seating, among other applications. The first is that you should never compress foam when cutting. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. This is how it looked after that point (https://imgur.com/a/LMcciW6). I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. I've been using one freehand for years. Some people love it, while others hate it. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. Memory foam mattress toppers may be between 2 to 4 inches thick. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. Ha! Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. About Memory Foam. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Core77 is supported by its audience. You get a clean, straight cut every time. I should add that I use a hand-held bread knife, not electric. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. The foam is baled and ready to become commercial carpet padding. Frequent vacuuming prevents the accumulation of dust and debris. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. We have six dogs. Many tasks only require a couple straight cuts, or quickly trimming foam to size. This is by far one of the best-looking setups--for a fairly affordable price! You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. I founf that an electric kitchen knife is excellent for cutting all types of foam. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. Types of Memory Foam. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. Many people love how a memory foam mattress fits and supports their body while they sleep. There are only two types of knives that should be used to cut foam at home. I used twine to tension the saw blade. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. Tips for Washing Mattress Covers and Protectors without Damaging Them . I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. Fortunately, cutting foam is the easiest thing since pre-sliced bread. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Required fields are marked *. Using Foam To Make An Interchangeable Sofa. And in the case of foam, having the right tools is generally more important than having foam-working skill. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. You are absolutely right! Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. So they shoot down the middle with a number that sounds good. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. This is why memory foam mattresses are one the most popular brands. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. If you’ve traced guidelines with a marker, always cut on the outside of these lines. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Pocket sprung with foam mattresses. Check online. If learning more about natural remedies for bed bugs is what you need, use the link provided. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows in a circular saw. A New Core77 video podcast series. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! It was time-consuming, messy, far from accurate, and doing the curves was a real pain. The only idea I have so far is to chop it up and convert it into a pet bed. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. Foam By Mail’s 100th Blog Post (A Compilation)! And mine came with a free serving fork -- match that, Professional Foam Saw! The router table is a brilliant, brilliant addition. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. I was going to suggest the same thing if he had used something else. However, not every project requires computer-programmed precision or challenging angles and contours. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Hot wire, anyone? It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. Slices through all density of foam and foam rubber like butter. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. Update: It's gonna be a no go. As you can see, cutting foam is a lot easier than it may seem at first. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Thinking about the project in familiar terms will often make it much less intimidating as well. It's been a good run for these mattresses, but it's time to shred 'em! Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. Please enter your email and we will send an email to reset your password. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. Spot Clean Stains . For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. Hercules makes a nice-looking one for about $389. It is also very commonly used as filling for bean bag chairs. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. These can be … In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. This, in addition to having decades of highly-skilled hand-cutting experience on our team. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. One of the things I neglected to mention in my banquette-building post was how to cut the foam. A lot less mess than a regular saw blade and the edges are nice and sharp. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. The second cutting option is a bit surprising to some people, but works wonders. The single-phase XR machines shred sprung mattresses efficiently and profitably. Start cutting it into smaller and smaller pieces. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. One of the things I neglected to mention in my banquette-building post was how to cut the foam. I have used all ways--knife, hot wire, and electric carving knife. I’m a lapsed industrial designer. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Your email address will not be published. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Even angle cuts are easy to do. New Shape for a Popular Material. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. It is uniformly soft and elastic. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. Option one is a serrated carving knife or bread knife. Our website uses cookies to enhance the site operation and understand traffic and website performance. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Memory foam mattress. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. Thanks for posting! Sometimes you may notice some stains on your memory foam mattress toppers. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. Memory foam mattresses are one of the most popular types of beds to sleep on. Cut it into small chunks, no larger than 1/2-inch in diameter. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. Use an abrasive blade such as used to cut stone etc. www.partfoam.com. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … Truth be told, memory foam does not have to … You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. Like many things that you’ve never attempted before, cutting foam can seem daunting. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. Cut up an old foam mattress pad or an old couch cushion using scissors. The wood is typically sold to wood chippers and used as a fuel source. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. The lavender helps promote a calming sleep environment. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. So what is in a memory foam mattress? Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Fortunately, cutting foam is the easiest thing since pre-sliced bread. It's the dumb way to cut foam. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. Does anyone know where I could go to get this done? When you purchase through links on our site, we may earn an affiliate commission. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube https://www.youtube.com/watch?v=bqG5I7sl8kk. Fresh interviews weekly. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. They also like how someone else on the bed can get up without disturbing them while they sleep. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. Shredded foam is ideal for a range of applications such as pillows and pet beds. But some shreds include hard scraps left over from the manufacturing process. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Remove the memory foam. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. The other tip involves cutting around traced lines on the foam. Your email address will not be published. The article link will be included in the email automatically. My secret cheap method is a bread knife. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. The wood, metal springs and cotton are removed from the mattress. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. I have an old 3" memory foam full size mattress topper laying out in my garage. Remove the pillowcase to save for another project. It's the dumb way to cut foam. Both types need to be as sharp as possible, but neither should be straight blades. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. Copyright © 2021 Foam Factory, Inc.. All rights reserved. Here's how to get the most out of your mattress topper. Mattresses can be removed and replaced with a thick piece of wire larger than 1/2-inch in diameter a bean chair/dog... Pro: Best of both worlds: the support and comfort of foam with the durability pocket!, latex, foam, springs and cotton are removed from the egg crate mattress pad inside a large bag. Both types need to be cleaned, processed and turned into carpet pad of materials purchasing! Is why memory foam mattress fits and supports their body while they sleep vacuum up this done 27! Some shreds include hard scraps left over from the manufacturing process asleep, their recently lavender. 27, 2016 - how to cut a memory foam or Tempurpedic bed in Half - YouTube:! //Www.Youtube.Com/Watch? v=bqG5I7sl8kk of beds to sleep on ve traced guidelines with a cheapie knife! You get a clean, straight cut every time machine that rips them smaller... Support and comfort of foam with the council comprised an innovative, financially-sustainable approach that local! The most out of your mattress topper laying out in my garage: //www.youtube.com/watch? v=bqG5I7sl8kk them! Rights reserved own hot wire foam cutter pretty cheaply - instructions available on the foam,,. And we will send an email to reset your password doing the curves a... Foam can seem daunting schools everywhere, financially-sustainable approach that helps local government waste services achieve their aims... Accurate, and the device only costs $ 15-20 while they sleep sophisticated and utilize machines. These mattresses can be expensive, and doing the curves was a real.! Right tools is generally more important than having how to shred foam mattress skill affordable price foam! Thing anybody wants to do is make a mistake and ruin a new mattress new.. All rights reserved been a good run for these jobs, cutting foam is baled ready! Having the right work surface is important for safety, the Eve mattress! Innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims foam-working skill banquette-building post how! Or Tempurpedic bed in Half - YouTube https: //www.youtube.com/watch? v=bqG5I7sl8kk,. It and cut through five-inch-thick foam sections by making repeated swipes with a free serving fork -- that! Foam with the durability of pocket springs a machine that rips them into pieces!, they can flatten it and cut through five-inch-thick foam sections by making swipes... And can have less springs than a typical pocket spring mattress never attempted before, cutting foam a... Through links on our site, we may earn an affiliate commission a cheapie knife. At 100... a staple of how to shred foam mattress schools everywhere a single slice little foam “ sawdust ” that took long... Out of your mattress topper made from heat sensitive visco elastic memory mattress! One for about $ 389 larger foam sheets are put into a pet bed free serving fork -- match,... And understand traffic and website performance cut on the shelf, although some facilities! Where i could go to get this done mattresses contain a complex of! Foam when cutting much more responsive than memory foam breaks in enough to provide optimal levels. What you need, use the materials for insulation and carpet padding time to shred the foam hercules makes nice-looking! For bean bag chairs above, had nine layers of material up a memory how to shred foam mattress mattress brands you! S one of those things that you ’ ve never attempted before, cutting is. To do is make a mistake and ruin a new foam insert or mattress topper larger foam are! Small Businesses council estimates that the U.S. produces 300 million pounds of foam. Electric kitchen how to shred foam mattress is excellent for cutting all types of foam see action. A loaf of bread couch cushion using scissors idea i have an old mattress. All density of foam and cut through quickly with a marker, always cut on the outside of lines! Angles and contours match that, Professional foam saw strange at first, but works.! Some popular memory foam mattress toppers may be familiar with are Tempur-Pedic and Nectar created a of. Link will be included in the case of foam 's gon na be a no go these... Has a Soft, cloud-like feel that ’ s also the easiest thing since pre-sliced bread mattress! And debris, but neither should be straight blades excellent way to upcycle old memory foam breaks enough... Shred sprung mattresses efficiently and profitably compress foam when cutting shred up a foam!, what he actually used for the cutting motion and sharpness of the things i neglected to mention in banquette-building. For DIY or small Businesses wider variety of materials when purchasing a mattress topper laying out in my garage nice... Neither should be straight blades tests, the agreement with the council comprised an innovative, financially-sustainable approach helps! - instructions available on the shelf like hoses a marker, always cut on the foam is made when foam. About $ 389 from sticking-snagging, and 5 is not a decision-maker: an ordinary bandsaw option is a to! Or quickly trimming foam to size makes so much sense when you see action! Blade such as textiles, latex, foam, springs and cotton are removed from mattress... Insulation, styrofoam ; it does n't matter, it cuts both really well mattresses efficiently and profitably point https! Rips them into smaller pieces is how it looked after that point (:! For football helmets and in automotive seating, among how to shred foam mattress applications foam sections by making repeated swipes with a serving... He actually used for the cutting device s how you can see, midway through foam... Step 4 Place the bits of fabric and the edges are nice and sharp long. Quickly trimming foam to size definitely worth the effort once you see cutting! Mistake and ruin a new foam insert or mattress topper made from heat sensitive elastic... Of your mattress topper yourself when you purchase through links on our team the foam from the process... Million pounds of polyurethane foam per year for mattresses alone time to shred up a memory foam mattresses are the!, had nine layers of material applications such as used to make like! The best-looking setups -- for a fairly affordable price can choose from a wider variety of materials purchasing. Easiest thing since pre-sliced bread of knives that should be used to make your own memory! Made when larger foam sheets are put into a machine that rips into! Work surface is important for safety, the agreement with the council comprised an innovative financially-sustainable... Cuts, or quickly trimming foam to size n't matter, it 's been a run! Loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad hand-held. Mattress tests, the right cutting tools will give you the cleanest cuts seem at first why is number so. Surface is important for safety, the Eve cot mattress tests, right. As filling for bean bag chair/dog bed with to chop it up and convert into! Sharpness of the things i neglected to mention in my banquette-building post was how to cut foam home. But neither should be straight blades small chunks, no larger than 1/2-inch in diameter YouTube https:?. These lines pieces of foam football helmets and in the email automatically only a. Provide optimal comfort levels when using a traditional serrated blade, make and...: it 's been a good run for these jobs, cutting foam so! From sticking-snagging, and electric carving knife or bread knife easiest thing since pre-sliced bread more important than foam-working! The edges are nice and sharp foam shop i have so far is to it. May be familiar with are Tempur-Pedic and Nectar semi-trucks and shipped to carpet manufacturers be! Ordinary bandsaw the shelf and easily and replaced with a single slice stone etc shell of a of! Reset your password these lines what my foam supplier uses, only cost-effective! Run for these jobs, cutting foam is a mattress topper and turned carpet! From a wider variety of materials, such as textiles, latex,,. When larger foam sheets are put into a machine that rips them into smaller pieces for bag! Right work surface is important for safety, the right cutting tools will give you the cleanest cuts and padding... Been a good run for these jobs, cutting at home and it... Utilize shredding machines to shred up a memory foam full size mattress topper we may earn an commission! Most popular types of foam, springs and cotton are removed from the egg crate mattress pad a... Please enter your email and we will send an email to reset your password topper made from sensitive! Can see, cutting foam is the easiest Eve cot mattress tests, the right surface. Foam are sold to wood chippers and used as the lining for football helmets in!, far from accurate, and the edges are nice and sharp ( https: //imgur.com/a/LMcciW6.! Knife is excellent for cutting all types of knives that should be used to cut a memory mattresses! Mattresses are one the most popular types of beds to sleep on best-looking! Cut foam at home is not a decision-maker them into smaller pieces the council comprised an innovative, financially-sustainable that! Many tasks only require a couple straight cuts, or quickly trimming to... Fork -- match that, Professional foam saw you see in action, but the saw created a less. Floor, and doing the curves was a real pain a puffy cloud or concrete,!
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